Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2001CHEVY EXPRESS G2500, VAN CARGO EXTENDED, 5.7 R, L31/KL8REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 632 (POWER STEERING SYSTEM)REPAIR INSTRUCTIONSPOWER STEERING PUMP REPLACEMENT (3.1 L)INSTALLATION PROCEDURE
2001 Chevrolet Chevy Express G2500, Van Cargo Extended, 5.7 R, L31/KL8
Installation Procedure
2001 Chevrolet Chevy Express G2500, Van Cargo Extended, 5.7 R, L31/KL8SECTION Installation Procedure
WARNING: This page is about a different car, the 2002 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
- Install the power steering pump reservoir to the power steering pump. Refer to Power Steering Reservoir Replacement - Off Vehicle (CB Series) .
- Install the power steering pump pulley to the power steering pump. Refer to Power Steering Pulley Replacement (3.8L) or Power Steering Pulley Replacement (3.1 L) .
- Position the power steering pump to the engine.NOTE: Refer to FASTENER NOTICE .
- Install the power steering pump mounting bolts.
Tighten
Tighten the mounting bolts to 34 N.m (25 lb ft).
- Install the power steering pressure hose to the power steering pump. Refer to Power Steering Pressure Hose Replacement (3.1L) or Power Steering Pressure Hose Replacement (3.8L) .
- Install the power steering return hose to the power steering pump. Refer to Power Steering Return Hose Replacement (3.1L) or Power Steering Return Hose Replacement (3.8L) .
- Install the ignition control wiring harness to the power steering pump.
- Install the accessory drive belt to the power steering pump pulley. Refer to DRIVE BELT REPLACEMENT .
- Install the coolant recovery reservoir. Refer to COOLANT RECOVERY RESERVOIR REPLACEMENT .
- Fill the power steering system with power steering fluid. Refer to Checking and Adding Power Steering Fluid .
- Bleed the power steering system. Refer to Bleeding the Power Steering System .
- Inspect the power steering system for leaks. Refer to Power Steering Fluid Leaks .
- Remove the drain pan from under the vehicle.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.