Installation Procedure

2001 Chevrolet Chevy Express G2500, Van Cargo Extended, 5.7 R, L31/KL8SECTION Installation Procedure
WARNING: This page is about a different car, the 2002 Buick Regal and 2002 Buick Century. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the gasket and the water pump.
  2. Install the water pump bolts.
  3. Install the water pump pulley.
  4. Install the water pump pulley bolts.

    Tighten:Β 

    Tighten the bolts to 13 N.m (115 in lbs)Β 

  5. Install the power steering pump. Refer to POWER STEERING PUMP REPLACEMENT (3.8L) or POWER STEERING PUMP REPLACEMENT (3.1L)
  6. Install the drive belt. Refer to DRIVE BELT REPLACEMENT (L36) or DRIVE BELT REPLACEMENT (L67)
  7. Install the accessory wiring junction block.
  8. Fill the cooling system. Refer to Draining and Filling Cooling SystemΒ 
  9. Inspect for leaks.
    Fig 1: Water Pump Pulley Bolts
    G01764820Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.