Removal Procedure

2001 Chevrolet Chevy Express G2500, Van Cargo Extended, 5.7 R, L31/KL8SECTION Removal Procedure
WARNING: This page is about a different car, the 2002 GMC Savana Special, 2002 GMC Savana Camper Special, 2002 GMC Savana, and 2002 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the engine coolant. Refer to Draining and Filling Cooling SystemΒ .
  2. Remove the radiator outlet hose from the radiator.
  3. Remove the coolant hose from the vehicle.
    Fig 1: Removing Radiator Outlet Hose & Coolant Hose
    G01699490Courtesy of GENERAL MOTORS CORP.
  4. Remove the radiator outlet hose from the water pump.
    Fig 2: Removing Radiator Outlet Hose From Water Pump
    G01699491Courtesy of GENERAL MOTORS CORP.
  5. On the 6.5L and 8.1L, remove the surge tank outlet hose from the radiator outlet hose.
    Fig 3: Removing Surge Tank Hose From Radiator Outlet Hose
    G01699492Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.