Engine Specifications

2001 Chevrolet Cavalier LS, 2.4 TSECTION Engine Specifications
WARNING: This page is about a different variant/trim than selected.
GENERAL SPECIFICATIONS

Application Specification
Displacement 134 Cu. In. (2.2L)
Bore 3.50" (89 mm)
Stroke 3.46" (88 mm)
Compression Ratio 8.85:1
Fuel System MFI
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS SPECIFICATIONS

Application In. (mm)
Crankshaft End Play .002-.007 (.05-.18)
Main Bearings
Journal Diameter 2.4945-2.4954 (63.360-63.384)
Journal Out-Of-Round .00019 (.0048)
Journal Taper .00019 (.0048)
Oil Clearance .0006-.0019 (.015-.048)
Connecting Rod Bearings
Journal Diameter 1.9983-1.9994 (50.756-50.784)
Journal Out-Of-Round .00019 (.0048)
Journal Taper .00019 (.0048)
Oil Clearance .00098-.0031 (.0249-.079)
CONNECTING RODS SPECIFICATIONS

Application In. (mm)
Maximum Bend (1)
Maximum Twist (1)
Side Play .0039-.0149 (.099-.378)
(1) Replace rod if any bend or twist exists.
PISTONS, PINS & RINGS SPECIFICATIONS

Application In. (mm)
Pistons
Clearance (1).00059-.00185 (.0150-.0470)
Diameter (2)
Pins
Diameter .8000-8002 (20.320-20.325)
Piston Fit
2000 .00031-.00061 (.0079-.0155)
2001 .00031-.00071 (.0079-.0180)
Rod Fit
2000 .0013-0025 (.033-.064)
2001 .0008-.0020 (.020-.051)
Rings
No. 1
End Gap .010-.020 (.250-.510)
Side Clearance .0020-.0035 (.051-.089)
No. 2
End Gap .0012-.0177 (.030-.450)
Side Clearance
2000 .0016-.0031 (.041-.079)
2001 .0008-.0031 (.020-.079)
No. 3 (Oil)
End Gap .010-.030 (.254-.762)
Side Clearance .0005-.0087 (.013-.221)
(1) Measured 1.68" (42.7 mm) from top of piston.
(2) Information is unavailible from manufacturer.
CYLINDER BLOCK SPECIFICATIONS

Application In. (mm)
Cylinder Bore
Standard Diameter 3.5036-3.5043 (88.991-89.009)
Maximum Taper .0005 (.013)
Maximum Out-Of-Round .0005 (.013)
Maximum Deck Warpage (1)
(1) If more than .0100" (.250 mm) material must be removed from original surface of deck, replace cylinder block.
VALVES & VALVE SPRINGS SPECIFICATIONS

Application Specification
Valves
Face Angle 45Β°
Head Diameter
Exhaust 1.45" (37 mm)
Intake 1.73" (44 mm)
Head Margin
Exhaust .073-.083" (1.87-2.13 mm)
Intake .048-.058" (1.23-1.49 mm)
Face Runout (Maximum) .0014" (.036 mm)
Valve Springs
Free Length 1.910" (48.514 mm)
Out-Of-Square (1)
Lbs. @ In. (kg @ mm)Β 
Valve Spring Pressure (Minimum)
Valve Closed
2000 72.8-81.2 @ 1.600 (33.02-36.83 @ 40.6)
2001 73.1-81.2 @ 1.600 (33.15-36.83 @ 40.6)
Valve Open 201-215 @ 1.175 (91.17-97.52 @ 29.9)
(1) Information is unavailible from manufacturer.
CYLINDER HEAD SPECIFICATIONS

Application Specification
Maximum Warpage (1) .004" (.10 mm)
Valve Seats
Intake Valve
Seat Angle 45 degrees
Seat Width .110" (2.79 mm)
Seat Runout (Maximum) (2)
Exhaust Valve
Seat Angle 45 degrees
Seat Width .138" (3.51 mm)
Seat Runout (Maximum) (2)
Valve Guides
Intake Valve Stem-To-Guide Oil Clearance .0007-.0020" (.018-.051 mm)
Exhaust Valve Stem-To-Guide Oil Clearance .0014-.0029" (.036-.074 mm)
(1) If more than .010" (.25 mm) material must be removed from original surface of cylinder head, replace cylinder head.
(2) Not provided by manufacturer.
CAMSHAFT SPECIFICATIONS

Application In. (mm)
Journal Diameter 1.868-1.869 (47.45-47.47)
Lobe Lift (Intake and Exhaust)
2000 .2630 (6.680)
2001 .2633 (6.687)
Oil Clearance
2000 .0005-.0035 (.013-.089)
2001 .0015-.0035 (.038-.089)
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.