Installation (Second Design - Old Switch)

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation (Second Design - Old Switch)
WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Make sure the transaxle manual shaft is in the Neutral position.
  2. Align the flats on the transaxle shift shaft with the flats on the transaxle range switch and install the switch.
  3. Loosely install the transaxle range switch bolts.
  4. Insert the Alignment Tool (J 41545) as shown and rotate the switch until the tool drops onto position. See Figure.
  5. Tighten the transaxle range switch bolts to specification. See TORQUE SPECIFICATIONSΒ .
  6. Remove the alignment tool.
  7. Install the transaxle range switch lever and nut. Tighten the transaxle range switch lever retaining nut to specification. See TORQUE SPECIFICATIONSΒ .
  8. Connect the transaxle range switch electrical connectors.
  9. Install the shift control cable to transaxle range switch lever and verify proper operation.
  10. Install the shift control cable to transaxle range switch lever and verify proper operation.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.