Tools Required

2001 Chevrolet Cavalier LS, 2.4 TSECTION Tools Required
WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

J 7872Β  Magnetic Base Dial Indicator Set. See Special Tools and EquipmentΒ .

    Fig 1: Bolts & Bolt Holes Of Threadlocking Material
    GM261038Courtesy of GENERAL MOTORS CORP.
  1. Clean all bolts and bolt holes of threadlocking material.
  2. Clean the components in solvent.
  3. CAUTION: Wear safety glasses in order to avoid eye damage.
  4. Dry the components with compressed air.
  5. Inspect the hub for the following:
    • Damaged bolt hole threads (1)
    • Damaged snap ring grooves (2)
    • Worn splines (3)
    • Worn or scored surface (4)
    • Worn or damaged bushing
  6. Fig 2: Couplings
    GM261029Courtesy of GENERAL MOTORS CORP.
  7. Inspect the couplings for the following:
    • Loose or damaged inserts (1)
    • Worn, cracking, or deteriorated rubber (2)

      MINOR cracking of the rubber is normal and acceptable. If the cracks expose any frayed fabric or internal windings, replace the coupling.

  8. Fig 3: Propeller Shaft To Driveline Support Tube
    GM261031Courtesy of GENERAL MOTORS CORP.
  9. Inspect the propeller shaft for the following:
    • Damaged bolt hole threads (1)
    • Loose or missing balance weights (2)

      Balance weights may have been installed and removed during the balancing process. In those cases, a weld mark will remain on the propeller tube.

      Inspect the inside of the driveline support tube for a missing balance weight.

    • Loose or damaged snubber (3) - manual transmission
    • Dented or damaged propeller shaft tube (4)
    • Worn, bent, loose, or damaged pins (5)
  10. Fig 4: Propeller Shaft Pins To Flange
    GM499265Courtesy of GENERAL MOTORS CORP.
  11. Inspect the propeller shaft pins for proper installation. The pin should extend beyond the flange 30 mm (1.18 in).
  12. Fig 5: Propeller Shaft Runout At Wooden V-Blocks
    GM261032Courtesy of GENERAL MOTORS CORP.
  13. Measure the propeller shaft runout.
    1. Mount the propeller shaft in wooden V-blocks or between centers on a fixture.
    2. Check the runout of the propeller shaft in multiple locations, including the barrel ends, using the J 7872Β  . See Special Tools and EquipmentΒ .
    3. If propeller shaft runout exceeds 0.3 mm (0.118 in), the propeller shaft is bent and should be replaced.
  14. Inspect the snubber - manual transmission - for wear or a flat spot on the outer edge.
  15. Check the runout of the snubber.

    If the runout of the outer edge of the snubber exceeds 2 mm (0.79 in), replace the propeller shaft.

  16. Fig 6: Bearing Housing Hub At Bolt Hole Threads & Snap Ring Grooves
    GM499261Courtesy of GENERAL MOTORS CORP.
  17. Inspect the bearing housing hub for the following:
    • Damaged bolt hole threads (1)
    • Damaged snap ring grooves (2)
    • Worn or damaged splines (3)
    • Worn or damaged bushings

      Bushings that have been removed from the hub will be damaged and should not be reused. Install NEW bushings during assembly.

  18. Fig 7: Flexplate Spindle - Automatic Transmission
    GM499259Courtesy of GENERAL MOTORS CORP.
  19. Inspect the flexplate spindle - automatic transmission - for the following:
    • Damaged bolt hole threads (1)
    • Damaged snap ring grooves (2)
    • Worn or damaged splines (3)
    • Damaged threads (4)
  20. Fig 8: Input Hub - Automatic Transmission
    GM499260Courtesy of GENERAL MOTORS CORP.
  21. Inspect the input hub - automatic transmission - for the following:
    • Worn or damaged splines (1)
    • Damaged bolt hole threads (2)
  22. Fig 9: Bearing Housing At O-Ring Or Snap Ring Grooves & Threads
    GM499246Courtesy of GENERAL MOTORS CORP.
  23. Inspect the bearing housing for the following:
    • Damaged O-ring or snap ring grooves (1-2)
    • Damaged threads (3)
    • Worn or scored bearing bores
  24. Fig 10: Snap Rings & Bearing To Hub
    GM499254Courtesy of GENERAL MOTORS CORP.
  25. Inspect the bearings for the following:
    • Damaged grease seals
    • Excessive wear or roughness of operation

      Bearings should rotate freely with no coarseness or rough feel

  26. Inspect for bent or broken snap rings (1), replace as required.
  27. Inspect the driveline tube for the following:
    • Damaged bolt hole threads
    • Damaged front O-ring groove
    • Worn or scored front bearing bore
    • Missing or damaged bellhousing dowel pins
    • Damage to the exterior of the tube
    • Cracked welds
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.