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HOMESERVICE MANUALSCHEVROLET2001CAVALIER LS, 2.4 TREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 309 (DISC BRAKE SYSTEM)REPAIR INSTRUCTIONSBRAKE CALIPER REPLACEMENT - FRONTINSTALLATION PROCEDURE
2001 Chevrolet Cavalier LS, 2.4 T

Installation Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation Procedure
WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the caliper slide boots for cuts, tears, or deterioration. If damaged, replace the slides and the boots. Refer to Disc Brake Hardware Replacement - Front .
    2. Fig 1: View Of Brake Caliper & Pin Bolts
    GM63984Courtesy of GENERAL MOTORS CORP.
  2. Install the brake caliper to the caliper mounting bracket.
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the brake caliper guide pin bolts.

    Tighten:  Tighten the brake caliper guide pin bolts to 31 N.m (23 lb ft).

    4. Fig 2: View Of Brake Caliper & Components
    GM63952Courtesy of GENERAL MOTORS CORP.
  4. Remove the plug from the brake caliper opening and the brake hose.
    5. IMPORTANT: Install NEW copper brake hose gaskets.
  5. Assemble the NEW copper brake hose gaskets, and the brake caliper inlet fitting bolt to the brake hose.
  6. Install the brake hose and the brake caliper inlet fitting bolt to the brake caliper.

    Tighten:  Tighten the brake caliper inlet fitting bolt to 45 N.m (33 lb ft).

  7. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual) or Hydraulic Brake System Bleeding (Pressure) in Hydraulic Brakes.
  8. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  9. Lower the vehicle.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.