Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2001CAVALIER LS, 2.4 TREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 305 (ENGINE COOLING SYSTEM -- 5.7L)REPAIR INSTRUCTIONSFAN SHROUD REPLACEMENTINSTALLATION PROCEDURE

2001 Chevrolet Cavalier LS, 2.4 T

Installation Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Fan Shroud

Courtesy of GENERAL MOTORS CORP.

Install the fan shroud.
Raise the vehicle.

Fig 2: Radiator Outlet Hose & Clamp

Courtesy of GENERAL MOTORS CORP.

Install the radiator outlet hose to the radiator.
Reposition the radiator outlet hose clamp to the radiator using J 38185 . See Special Tools and Equipment .

Fig 3: Cooling Fan Electrical Connectors

Courtesy of GENERAL MOTORS CORP.

Install the forward lamp harness to the retaining clips on the fan shroud.
Connect the cooling fan electrical connectors.

Fig 4: Radiator Inlet Hose

Courtesy of GENERAL MOTORS CORP.

Lower the vehicle.
Install the radiator inlet hose to the radiator.
Reposition the radiator inlet hose clamp to the radiator using J 38185 . See Special Tools and Equipment .
Install the radiator support. Refer to Radiator Support Replacement .
Fill the cooling system. Refer to Draining and Filling Cooling System .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.