Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2001CAVALIER LS, 2.4 TREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 300 (HYDRAULIC BRAKE SYSTEM)REPAIR INSTRUCTIONSMASTER CYLINDER REPLACEMENTINSTALLATION PROCEDURE

2001 Chevrolet Cavalier LS, 2.4 T

Installation Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Master Cylinder & Mounting Nuts

Courtesy of GENERAL MOTORS CORP.

Bench bleed the master cylinder. Refer to Master Cylinder Bench Bleeding .
Install the master cylinder to the brake booster.

NOTE: Refer to Fastener Notice in Cautions and Notices.

Install the master cylinder mounting nuts.
Tighten: Tighten the master cylinder mounting nuts to 29 N.m (21 lb ft).

Fig 2: Brake Pipes To Master Cylinder

Courtesy of GENERAL MOTORS CORP.

Remove the plugs from the brake pipes
Connect the brake pipes to the master cylinder.
Tighten: Tighten the brake pipe fittings at the master cylinder to 24 N.m (18 lb ft).

Fig 3: View Of Brake Fluid Level Sensor Electrical Connector

Courtesy of GENERAL MOTORS CORP.

Connect the electrical connector (1) to the brake fluid level sensor.
Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual) or Hydraulic Brake System Bleeding (Pressure) .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.