Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2001CAVALIER LS, 2.4 TREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 296 (STATIONARY WINDOW SYSTEM)REPAIR INSTRUCTIONSSIDE WINDOW FILLER PANEL REPLACEMENTINSTALLATION PROCEDURE

2001 Chevrolet Cavalier LS, 2.4 T

Installation Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Side Window Filler Panel To Windshield Pillar

Courtesy of GENERAL MOTORS CORP.

Apply a continuous bead of sealant GM P/N 12345097, or equivalent, to the side window filler panel along the surface that will contact the windshield pillar as illustrated.

Fig 2: Filler Panel To Windshield Pillar

Courtesy of GENERAL MOTORS CORP.

Position the filler panel to the windshield pillar.

NOTE: Refer to Fastener Notice in Cautions and Notices.

Install the screws attaching the side window filler panel.
Tighten: Tighten the filler panel screws to 2.5 N.m (22 lb in).
Wipe off any excessive sealant that squeezed out around the filler panel.
Install the windshield side reveal molding, the side weatherstrip retainer, and the weatherstrip. Refer to Side Reveal Molding Replacement (Coupe and Convertible) or Side Reveal Molding Replacement (Hardtop) .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.