Installation Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation Procedure
WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: HVAC Control At Center Support Bracket
    GM82062Courtesy of GENERAL MOTORS CORP.
  1. Install the SDM to the center support bracket. Refer to Inflatable Restraint Sensing and Diagnostic Module Replacement in SIR.
  2. Install the HVAC control to the center support bracket.
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the HVAC control retaining screws.

    Tighten:  Tighten the screws to 1.9 N.m (17 lb in).

  5. Fig 2: Radio Control At Center Support Bracket
    GM65092Courtesy of GENERAL MOTORS CORP.
  6. Align the radio control locator to the center support bracket locator hole, then push to install the radio control.
  7. Fig 3: Radio Control & Screws
    GM65091Courtesy of GENERAL MOTORS CORP.
  8. Install the radio control retaining screws.

    Tighten:  Tighten the screws to 2.5 N.m (22 lb in).

  9. Fig 4: Ignition Switch Housing Bracket To IP Center Support Bracket
    GM95676Courtesy of GENERAL MOTORS CORP.
  10. Position the ignition switch housing bracket to the center support bracket as marked prior to removal.
  11. Install the bolts that secure the ignition switch housing bracket to the center support bracket.

    Tighten:  Tighten the bolts to 12 N.m (106 lb in).

  12. Install the center support bracket to the vehicle.
  13. Install the I/P wiring harness to the center support bracket as noted prior to removal.
  14. Fig 5: Connectors To Radio Control Electrical/Audio & Coaxial Cable
    GM65093Courtesy of GENERAL MOTORS CORP.
  15. Secure the I/P wiring harness retainer and the parking brake connector clip to the center support bracket.
  16. Connect the HVAC control electrical connectors and the vacuum harness connectors (C60).
  17. Connect the radio control electrical/audio connectors and the coaxial cable connectors.
  18. Fig 6: Center Support Bracket To I/P Lower Support Beam
    GM95677Courtesy of GENERAL MOTORS CORP.
  19. Install the center support bracket into position as marked prior to removal.
  20. Install the left bolt to secure the center support bracket to the I/P lower support beam.

    Tighten:  Tighten the bolt to 12 N.m (106 lb in).

  21. Position the ignition switch housing bracket to the steering column bracket as marked prior to removal.
  22. Install the bolt to secure the ignition switch housing bracket to the steering column bracket.

    Tighten:  Tighten the bolt to 1.9 N.m (17 lb in).

  23. Fig 7: Right & Left Bolt To Center Support Bracket At Driveline Tunnel
    GM95698Courtesy of GENERAL MOTORS CORP.
  24. Install the left bolt to secure the center support bracket to the driveline tunnel.

    Tighten:  Tighten the bolt to 12 N.m (106 lb in).

  25. Fig 8: Right Bolt To Center Support Bracket At I/P Lower Support Beam
    GM95680Courtesy of GENERAL MOTORS CORP.
  26. Install the right bolt to secure the center support bracket to the I/P lower support beam.

    Tighten:  Tighten the bolt to 12 N.m (106 lb in).

  27. Install the bolts to secure the center support bracket to the passenger knee bolster bracket.

    Tighten:  Tighten the bolts to 12 N.m (106 lb in).

  28. Fig 9: Right Bolts To Center Support Bracket At Driveline Tunnel
    GM95700Courtesy of GENERAL MOTORS CORP.
  29. Install the right bolts to secure the center support bracket to the driveline tunnel.

    Tighten:  Tighten the bolt to 12 N.m (106 lb in).

  30. Position and install the ignition switch to the ignition switch housing bracket. Refer to Ignition Switch Replacement .
  31. Connect the SDM electrical connector.
    Fig 10: SDM Electrical Connector
    GM68620Courtesy of GENERAL MOTORS CORP.
  32. Fig 11: CPA To SDM Electrical Connector
    GM68619Courtesy of GENERAL MOTORS CORP.
  33. Install the CPA to the SDM electrical connector.
  34. Install the park/lock control cable (A/T). Refer to Park Lock Cable Replacement in Automatic Transmission.
  35. Install the I/P upper trim pad. Refer to Trim Pad Replacement - Instrument Panel (I/P) Upper .
  36. Install the I/P passenger compartment. Refer to Compartment Replacement - Instrument Panel (I/P) .
  37. Install the driver knee bolster trim panel. Refer to Trim Panel Replacement - Knee Bolster .
  38. Install the I/P accessory trim plate. Refer to Trim Plate Replacement - Instrument Panel (I/P) Accessory .
  39. Install the console. Refer to Console Replacement .
  40. Connect the negative battery cable.

    Tighten:  Tighten the cable bolt to 15 N.m (11 lb ft).

  41. Program the transmitters. Refer to Transmitter Programming in Keyless Entry.
  42. Enable the SIR system. Refer to SIR Disabling and Enabling Zone 4 in SIR.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.