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HOMESERVICE MANUALSCHEVROLET2001CAVALIER LS, 2.4 TREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 271 (ENGINE CONTROLS (INTRODUCTION) -- 5.7L)REPAIR INSTRUCTIONSSECONDARY AIR INJECTION (AIR) VACUUM CONTROL SOLENOID VALVE REPLACEMENTINSTALLATION PROCEDURE
2001 Chevrolet Cavalier LS, 2.4 T

Installation Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation Procedure
WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: AIR Solenoid Valve & Retaining Nut
    GM609796Courtesy of GENERAL MOTORS CORP.
  1. Install the AIR solenoid valve.
    2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the AIR solenoid valve retaining nut.

    Tighten:  Tighten the AIR solenoid valve retaining nut to 7 N.m (62 lb in).

    3. Fig 2: AIR Solenoid Valve & Electrical Connector
    GM610239Courtesy of GENERAL MOTORS CORP.
  3. Install the vacuum hoses to the AIR solenoid valve.
  4. Install the electrical connector to the AIR solenoid valve.
  5. Install the right wheelhouse filler panel. Refer to Wheelhouse Filler Replacement in Body Front End.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.