Installation Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation Procedure
WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Assemble the intermediate/4th servo assembly. Refer to AUTOMATIC TRANSAXLE - 4T40-E/4T45-E - INTRODUCTION & OVERHAUL .
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the intermediate/4th band servo piston spring, the servo and the servo cover bolts.

    Tighten:  Tighten the bolts to 12 N.m (106 lb in).

    Fig 1: View Of Intermediate/Fourth Servo Assembly & Bolts
    GM589165Courtesy of GENERAL MOTORS CORP.
  3. Install the oil feed pipes. Refer to Oil Feed Pipes Replacement .
  4. Install the filter and the pan. Refer to Oil Filter and Seal Replacement .
  5. Lower the vehicle.
  6. Fill the transmission with Dexron® III fluid.
  7. Inspect the transmission oil level. Refer to Transmission Fluid Checking Procedure
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.