Removal Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Removal Procedure
WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  2. Remove the tires and wheels. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  3. Disconnect the power steering hoses from the power steering gear.
  4. Disconnect the tie rod ends from the steering knuckles. Refer to Rack and Pinion Outer Tie Rod End ReplacementΒ  in Power Steering.
  5. Disconnect the intermediate shaft from the steering gear. Refer to Intermediate Steering Shaft Replacement in Steering Wheel and Column.
  6. Using a suitable jack stand, support the front suspension crossmember (2).
    Fig 1: Identifying Front Suspension Crossmember
    GM490396Courtesy of GENERAL MOTORS CORP.
  7. Remove the front suspension crossmember mounting bolts.
  8. Lower the front suspension crossmember (2) in order to remove the power steering gear (1).
  9. Remove the power steering gear mounting bolts (3).
  10. Remove the power steering gear (1) from the vehicle.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.