Installation Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation Procedure
WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
  • Make sure the wires are routed under the fuel level sensor.
  • Make sure the tab locks in place.
  1. Install the fuel level sensor (1) by sliding the sensor down in the housing.
    Fig 1: Depressing Fuel Level Sensor Retaining Tab
    GM619296Courtesy of GENERAL MOTORS CORP.
  2. Slide the upper reservoir into the lower reservoir (2).
    Fig 2: Depressing Upper Fuel Reservoir Retaining Tabs
    GM619293Courtesy of GENERAL MOTORS CORP.
  3. Connect the 2 wires into the connector and lock the connector with the retaining clip.
  4. Connect the fuel pump and fuel level sensor electrical connector and lock the connector with the retaining clip.
  5. Install the fuel pump module assembly. Refer to Fuel Pump Module ReplacementΒ .
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.