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HOMESERVICE MANUALSCHEVROLET2001CAVALIER LS, 2.4 TREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 212 (ENGINE CONTROLS - 2.2L (L61) INTRODUCTION)REPAIR INSTRUCTIONSFUEL HOSE/PIPES REPLACEMENT - ENGINE COMPARTMENTINSTALLATION PROCEDURE
2001 Chevrolet Cavalier LS, 2.4 T

Installation Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation Procedure
WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  1. Install the fuel return pipe to the pressure regulator.

    Tighten:  Using a backup wrench on the fuel pressure regulator tighten the return pipe to 10 N.m (89 lb in).

    Fig 1: Fuel Hose/Pipes View
    GM870564Courtesy of GENERAL MOTORS CORP.
  2. Connect the fuel feed pipe to the fuel rail.
  3. Pull back on the fuel feed pipe to ensure that it has connected.
  4. Install the engine fuel pipes fasteners located on the engine.

    Tighten:  Tighten the fuel pipes fasteners to 10 N.m (89 lb in).

    Fig 2: Locating Engine Fuel Pipes Fasteners
    GM870566Courtesy of GENERAL MOTORS CORP.
  5. Connect the engine fuel pipes to the engine fuel flex hoses. Refer to Quick Connect Fitting(s) Service (Metal Collar) .
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
  7. Inspect for leaks using the following procedure:
    1. Turn ON the ignition, with the engine OFF for 2 seconds.
    2. Inspect for fuel leaks.
    3. Turn OFF the ignition for 10 seconds.
    4. Turn ON the ignition.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.