Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2001CAVALIER LS, 2.4 TREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 212 (ENGINE CONTROLS - 2.2L (L61) INTRODUCTION)REPAIR INSTRUCTIONSFILLER TUBE REPLACEMENTINSTALLATION PROCEDURE

2001 Chevrolet Cavalier LS, 2.4 T

Installation Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.

Install the fuel filler pipe.
NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
Install the fuel filler pipe attaching screw to the under body.

Fig 1: Identifying Fuel Filler Pipe Attaching Screw
Courtesy of GENERAL MOTORS CORP.

Tighten: Tighten the fuel filler pipe attaching screw to 10 N.m (89 lb in).
Install the fuel filler hose.

Fig 2: View of Fuel Filler Hose
Courtesy of GENERAL MOTORS CORP.
Position the fuel filler hose clamp at the fuel tank and fuel fill tube.
Tighten: Tighten the fuel tank filler hose clamps to 3 N.m (27 lb in).
Lower the vehicle.
Install the fuel filler pipe retainers to the fuel filler pipe access panel.

Fig 3: Identifying Fuel Filler Pipe Retainers
Courtesy of GENERAL MOTORS CORP.
Install the fuel filler cap.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.