Removal Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Removal Procedure
WARNING: This page is about a different car, the 2004 Pontiac Sunfire and 2004 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: In order to minimize door realignment, do not remove both door hinges at the same time. Do each door hinge separately, and replace the broken door hinge first.
  1. Open and support the door.
  2. Clean the mounting surfaces of the hinges with a clean rag and mark the front door hinge locations on each surface with a grease pencil or other suitable marker.
  3. Remove the front door. Refer to Door Replacement - Side FrontΒ .
  4. Remove the hinge to pillar bolts and nuts.
    Fig 1: Removing Hinge To Pillar Bolts & Nuts - Front Door
    GM603289Courtesy of GENERAL MOTORS CORP.
  5. Remove the front door hinge from the vehicle.
    Fig 2: Removing Front Door Hinge Bolts - Front Door
    GM772938Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.