Installation Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation Procedure
WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a NEW exhaust seal.
  2. Raise the front of the catalytic converter.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the left and right exhaust manifold nuts.

    Tighten 

    Tighten the exhaust manifold nuts to 20 N.m (15 lb ft).

    Fig 1: Left & Right Exhaust Manifold Nuts
    G01971213Courtesy of GENERAL MOTORS CORP.
  4. Install the exhaust pipe hanger lower bolts.

    Tighten 

    Tighten the exhaust pipe hanger bolts to 50 N.m (37 lb ft).

    Fig 2: Exhaust Pipe Hanger Lower Bolts
    G01971214Courtesy of GENERAL MOTORS CORP.
  5. Install the exhaust pipe brace lower bolts.

    Tighten 

    Tighten the exhaust pipe brace bolts to 50 N.m (37 lb ft).

  6. Remove the adjustable jack stand.
  7. Lower the vehicle.
    Fig 3: Exhaust Pipe Brace Lower Bolts
    G01971215Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.