Intake Manifold Installation

2001 Chevrolet Cavalier LS, 2.4 TSECTION Intake Manifold Installation
WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

Important:Β  The intake manifold, throttle body, fuel injection rail and fuel injectors may be removed as an assembly. If not servicing the individual components, install the intake manifold as a complete assembly.

DO NOT use intake manifold gaskets again.

Install NEW intake manifold-to-cylinder head gaskets.

  1. Install NEW intake manifold-to-cylinder head gaskets (1).
    Fig 1: Installing Intake Manifold-To-Cylinder Head Gaskets
    G01971123Courtesy of GENERAL MOTORS CORP.
  2. Install the intake manifold to the engine.
    Fig 2: Installing Intake Manifold To Engine
    G01971124Courtesy of GENERAL MOTORS CORP.
  3. Apply threadlock GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the threads of the intake manifold bolts (1). Refer to Sealers, Adhesives, And Lubricants SpecificationsΒ .
  4. Install the fuel rail stop bracket (2).
    Fig 3: Installing Fuel Rail Stop Bracket
    G01971125Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.