Installation Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation Procedure
WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the defroster duct.
    Fig 1: Installing Defroster Duct
    G01418704Courtesy of GENERAL MOTORS CORP.

    Use a twisting motion to secure the windshield defroster duct to the LH and RH side window lower defogger outlet ducts.

  2. Lower the windshield defroster duct into position and align the duct with the opening of the HVAC module and the I/P upper support beam.
    NOTE: Refer to FASTENER NOTICE .
  3. Install the windshield defroster duct LH retaining screw first (net location), then install the RH retaining screw.

    TightenΒ 

    Tighten the screws to 10 N.m (89 lb in).

  4. Install the DRL and sunload temperature sensor wire retainers to the windshield defroster duct.
  5. Install the I/P upper trim pad. Refer to TRIM PAD REPLACEMENT - INSTRUMENT PANEL (I/P) UPPER in Instrument Panel, Gages and Console.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.