Assembly Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Assembly Procedure
WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the flow control spring (2) to the hydraulic pump housing assembly (1).
  2. Fig 1: Identifying Power Steering Pump Flow Control Valve
    G01579880Courtesy of GENERAL MOTORS CORP.
  3. Install the control valve assembly (3).
  4. Lubricate the new O-ring seal (4) with power steering fluid.
  5. Install the O-ring seal (4) on to the O-ring union fitting (5).
    NOTE: Refer to FASTENER NOTICE .
  6. Install the O-ring union fitting (5) into the hydraulic pump housing assembly (1). Tighten the O-ring union fitting to 75 N.m (55 lb ft).
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.