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HOMESERVICE MANUALSCHEVROLET2001CAVALIER LS, 2.4 TREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 149 (ENGINE MECHANICAL - 2.4L (ON-VEHICLE))REPAIR INSTRUCTIONSENGINE FLYWHEEL REPLACEMENTINSTALLATION PROCEDURE
2001 Chevrolet Cavalier LS, 2.4 T

Installation Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation Procedure
WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the new bolts or apply adhesive/Sealant compound GM P/N 123454493 or equivalent to all flywheel to crankshaft bolts that are being re-used.
  2. Carefully follow the instructions included with the thread locking compound to ensure proper bolt retention.
  3. Install the flywheel and the attaching bolts.
  4. Install the J 38122-A  .
    • Tighten bolts to 30 N.m (22 ft lbs).
    • Then rotate the bolts 45 degrees using J 36660-A. 
  5. For vehicle equipped with a manual transmission, install the clutch and pressure plate and clutch cover assembly.
  6. Install the transmission assembly. Remove the transmission assembly.
  7. Install the right engine splash shield.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.