Installation Procedure

2001 Chevrolet Cavalier LS, 2.4 TSECTION Installation Procedure
WARNING: This page is about a different car, the 2002 Pontiac Sunfire and 2002 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. If removed, install the intake manifold gasket.
  2. Install the intake manifold.
  3. Install the intake manifold nuts and bolts. Tighten the intake manifold nuts and bolts to 10 N.m (89 lb in).
  4. Install the knock sensor connector to the intake manifold.
  5. Install the fuel rail.
  6. Install the throttle body.
  7. Connect the IAC electrical connector.
  8. Connect the TPS electrical connector.
  9. Connect the MAP sensor electrical connector.
  10. Connect the EVAP hose.
  11. Connect the PCV hose.
  12. Connect the purge solenoid tube.
  13. Connect the brake booster hose.
  14. Install the oil level indicator tube bolt.
  15. Connect the accelerator and the cruise control cables.
  16. Install the air inlet duct and resonator.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.