Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2000CHEVY EXPRESS G3500, VAN CARGO EXTENDED, 6.5 FREPAIR AND DIAGNOSISENGINE PERFORMANCETESTING & DIAGNOSISENGINE CONTROLS - SYSTEM & COMPONENT TESTSEMISSION SYSTEMS & SUB-SYSTEMS (DIESEL)EXHAUST GAS RECIRCULATIONEGR VALVE CHECK
2000 Chevrolet Chevy Express G3500, Van Cargo Extended, 6.5 F
EGR Valve Check
2000 Chevrolet Chevy Express G3500, Van Cargo Extended, 6.5 FSECTION EGR Valve Check
With engine off, disconnect vacuum hose to EGR valve. Connect vacuum pump to EGR and apply 10 in. Hg. vacuum. EGR diaphragm should move up and stay up for at least 20 seconds. If EGR does not operate as specified, replace EGR valve.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.