Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2000CHEVY EXPRESS G3500, VAN CARGO EXTENDED, 6.5 FREPAIR AND DIAGNOSIS (SINGLE PAGE)HEATING, VENTILATION & A/C (HVAC)GENERAL SERVICINGHVAC SYSTEM - COMPRESSOR SERVICINGFORD FS-10 10-CYLINDERCLUTCH ASSEMBLYREMOVAL
2000 Chevrolet Chevy Express G3500, Van Cargo Extended, 6.5 F
Clutch Assembly: Removal
2000 Chevrolet Chevy Express G3500, Van Cargo Extended, 6.5 FSECTION Removal
- Discharge A/C system, using approved refrigerant recovery/recycling equipment. Remove A/C compressor. Using Clutch Holder (T94P-19703-AH) to hold compressor shaft from turning, remove clutch plate bolt. Discard bolt.
- Thread an 8-mm bolt into clutch plate, and remove clutch plate and shims. Remove pulley outside snap ring. Remove pulley assembly. See Figure. Note location of clutch coil electrical connector.
- Disconnect clutch coil lead. Install Field Coil Remover (T89P-19623-FH) on nose opening of compressor. Using a 2-jaw puller, remove clutch coil from compressor. DO NOT use air-powered tools when removing clutch coil.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.