Diagnostic Procedures

2000 Chevrolet Chevy Express G3500, Van Cargo Extended, 6.5 FSECTION Diagnostic Procedures
  1. If OBD system check has been performed, go to next step. If OBD system check has not been performed, see ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK  under SELF-DIAGNOSTIC SYSTEM.
  2. Replace PCM. Perform PCM relearn procedures. See PROGRAMMING . After repairs, go to next step.
  3. Using scan tool, clear DTCs. Start and warm engine to normal operating temperature. Select DTC, SPECIFIC, and then enter DTC P0604. Operate vehicle within the conditions for setting this DTC. If scan tool indicates that this test ran and passed, go to next step. If scan tool does not indicate that this test ran and passed, go to step  2.
  4. Using scan tool, check for DTCs. If any undiagnosed DTCs are set, perform appropriate DTC test. If no DTCs are set, system is okay.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.