General Inspection

2000 Chevrolet Cavalier Base, 2D Coupe, Automatic, 4T40E/MN4SECTION General Inspection
  1. Perform OBD system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article. After performing OBD system check, go to next step.
  2. If any BCM communication or Passlock(R) DTCs (P1630, P1631, P1632, P1626 or U1064) are set, diagnose DTCs first. See appropriate SELF-DIAGNOSTICS article, or appropriate BODY CONTROL MODULES article in ACCESSORIES & EQUIPMENT. If listed DTCs are not set, go to next step.
  3. Using scan tool, monitor ignition voltage. If voltage is less than 2 volts, see PCM INPUT CIRCUITSΒ  . If voltage is not less than 2 volts, go to next step.
  4. If any PCM internal DTCs (P0601or P0602) are set, diagnose DTCs first. See appropriate SELF-DIAGNOSTICS article. If listed DTCs are not set, go to next step.
  5. If all 4 injector DTCs (P0201, P0202, P0203 and P0204) are set, repair ignition voltage to injectors. Check INJECTOR fuse (10-amp) located in underhood fuse block. If listed DTCs are not set, go to next step.
  6. If any sensor DTCs (P0107, P0108, P0122, P0123, P0530, P0452 or P0453) are set, diagnose DTCs first. See appropriate SELF-DIAGNOSTICS article. If listed DTCs are not set, go to next step.
  7. While cranking engine, monitor CKP active counter with scan tool. If counter increments, go to next step. If counter does not increment, see IGNITION MODULE CIRCUITSΒ  .
  8. Using scan tool, monitor CAL COMPRESSION OUTPUT. If any 1s are present, go to FUEL SYSTEM CIRCUITSΒ  . If no 1s are present, go to IGNITION COIL CIRCUITSΒ  .
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.