Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2000CAB & CHASSIS C2500, 6.5 F, AUTOMATICREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 775 (MANUAL TRANSMISSION - NV 4500)REPAIR INSTRUCTIONSTRANSMISSION REPLACEMENTINSTALLATION PROCEDURE
2000 Chevrolet Cab & Chassis C2500, 6.5 F, Automatic
Installation Procedure
2000 Chevrolet Cab & Chassis C2500, 6.5 F, AutomaticSECTION Installation Procedure
WARNING: This page is about a different car, the 2002 GMC Sierra, 2002 GMC Cab & Chassis Sierra, 2002 Chevrolet Silverado, and 2002 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- If removed, position the clutch housing.
- If removed, install the clutch housing bolts/studs. Tighten the clutch housing bolts/studs to 50 N.m (37 lb ft).
- Position the transmission to the clutch housing.
- Install the transmission to clutch housing bolts. Tighten the transmission to clutch housing bolts to 100 N.m (74 lb ft).
- Install the vent hose clip to the clutch housing.
- Connect the vent hose from the transmission.
- Install the transmission support.
- Remove the transmission jack.
- Install the starter.
- If equipped with 4WD, install the fuel feed/return hose clip to the bracket.
- If equipped with 4WD, install the vent hose clip (1) to the fuel feed/return hose bracket.
- If equipped with 4WD, install the vent hose clip to the bracket.
- Install the engine harness clips to the fuel feed/return line clip/bracket.
- Install the oxygen sensor (2) to the transmission bracket.
- Connect the following engine wiring harness electrical connectors:
- Backup lamp switch (1)
- VSS (3)
- Oxygen sensor (4)
Important: DO NOT rely on an audible click or a visual verification on the clutch hydraulic hose quick connect fitting connection.
- Connect the clutch actuator cylinder hose to the clutch master cylinder hose.
- Push together the clutch hydraulic hose quick connect fittings, then pull back on the fittings to verify engagement.
- Check the clutch hydraulic hose for kinks or twists.
- If vehicle is a 4WD, install the transfer case. Refer to TRANSFER CASE ASSEMBLY REPLACEMENT - NVG261-NP2 (TWO SPEED MANUAL) or TRANSFER CASE ASSEMBLY REPLACEMENT - NVG261-NP1 (SELECTABLE) .
- If vehicle is a 2WD, install the propeller shaft. Refer to PROPELLER SHAFT REPLACEMENT - ONE PIECE or PROPELLER SHAFT REPLACEMENT - TWO PIECE .
- Fill the transmission fluid.
- Install the shift lever assembly. Refer to Shift Lever Assembly Replacement .
- Bleed the clutch hydraulic system. Refer to BLEEDING .
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.