Removal Procedure

1999 Chevrolet Pickup C2500, 2D Pickup, 6.5 F, StandardSECTION Removal Procedure
WARNING: This page is about a different car, the 2003 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the HVAC module. Refer to HVAC Module Assembly ReplacementΒ  .
  2. Disconnect the vacuum line from the recirculation actuator.
  3. Lift the retaining tab and slide the recirculation actuator off the mounting slides.
  4. Disconnect the recirculation actuator plunger rod from the recirculation actuator lever and remove the actuator.
    Fig 1: Recirculation Actuator
    G01482209Courtesy of GENERAL MOTORS CORP.
  5. Remove the recirculation housing retaining screws (1).
  6. Remove the recirculation housing (2) from the HVAC module.
    Fig 2: Removing Recirculation Housing Retaining Screws
    G01482210Courtesy of GENERAL MOTORS CORP.
  7. Remove the recirculation door (1) from the recirculation housing (2).
    Fig 3: Removing Recirculation Door From Recirculation Housing
    G01482211Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.