Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation Procedure
- Install the steering gear.NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
- Install the power steering gear to the frame washers and the mounting bolts.
Tighten
Tighten the power steering gear to frame mounting bolts to 75 N.m (55 lb ft).
- Install the pitman arm. Refer to PITMAN ARM REPLACEMENT (RWD) or PITMAN ARM REPLACEMENT (4WD) in Steering Linkage.
- Install the lower intermediate shaft to the power steering gear.
Ensure that the alignment marks line up.
- Install the lower intermediate shaft coupling bolt.
Tighten
Tighten the lower intermediate shaft coupling bolt to 35 N.m (26 lb ft).
- Install the pressure and the return hoses to the power steering gear.
Tighten
Tighten the pressure hose to 25 N.m (18 lb ft) for the vehicle equipped with the 2.2L engines.
Tighten the return hose to 25 N.m (18 lb ft).
- Install the intermediate shaft shield to the power steering gear.
- Install the air cleaner assembly. Refer to AIR CLEANER OUTLET RESONATOR REPLACEMENT in Engine Controls 2.2L or AIR CLEANER ASSEMBLY REPLACEMENT Engine Controls 4.3L.
- Unlock the steering column by removing the J 42640 from the steering column lower steering column trim cover access hole.
- Bleed the power steering system. Refer to BLEEDING THE POWER STEERING SYSTEM .
NO RELATED
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.