Installation Procedure

1998 Chevrolet Suburban K2500, 7.4 J, Part TimeSECTION Installation Procedure
WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the radiator outlet hose to the water pump.
  2. Install the radiator outlet hose clamp to the water pump.
    Fig 1: Installing Radiator Outlet Hose
    G01978126Courtesy of GENERAL MOTORS CORP.
  3. Connect the radiator outlet hose to the radiator.
  4. Install the radiator outlet hose clamp to the radiator.
  5. Fill the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEMΒ  .
    Fig 2: Repositioning Radiator Outlet Hose Clamp To Radiator
    G01978127Courtesy of GENERAL MOTORS CORP.
  6. Inspect the cooling system for leaks.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.