Diagnostic Procedures

1998 Chevrolet Suburban K2500, 7.4 J, Part TimeSECTION Diagnostic Procedures
WARNING: This page is about a different car, the 2003 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the fuel tank.
  2. Remove the fuel tank.
  3. Plug the fuel feed hose, the fuel limiter vent valve hose, and the fuel tank vent valve hose on the fuel tank.
  4. Plug the fuel filler neck opening.
  5. Connect a piece of the hose to the breather hose nipple on the fuel tank and secure the hose with one clamp.
  6. Submerge the fuel tank in water or apply a soapy solution to the outside of the tank.
  7. Apply 1-2 psi (7-15 kPa) air pressure to the breather hose.
  8. Air bubbles appearing from the fuel tank indicate a leak.
  9. Replace the fuel tank if the tank is leaking.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.