Vacuum Check Valve Inspection

1998 Chevrolet Suburban K2500, 7.4 J, Part TimeSECTION Vacuum Check Valve Inspection
WARNING: This page is about a different car, the 2003 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Numbers in parenthesis in the test steps correspond to those in figure. See Fig 1 .
  1. Remove the vacuum check valve (1) from the auxiliary intake air system. See Fig 1 .
  2. Connect Hand Vacuum Pump (J 23738-A), or equivalent, to the intake manifold side of the vacuum check valve. See Fig 2 .
  3. Attempt to apply a vacuum of 10 in. Hg to the vacuum check valve.
  4. The check valve should NOT hold vacuum pressure.
  5. Disconnect the vacuum pump from the check valve.
  6. Connect the hand vacuum pump to the other side of the check valve.
  7. Apply a vacuum of 10 in. Hg to the vacuum check valve.
  8. The check valve SHOULD hold vacuum pressure.
  9. Replace the vacuum check valve if the valve failed either of the previous tests.
  10. Install the vacuum check valve (1).
  11. Ensure check valve (1) is installed with the side that holds vacuum toward the intake air control solenoid (4). See Fig 1 .
Fig 1: Identifying Vacuum Check Valve
G00180744Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.