Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET1997CHEVY VAN G2500, VAN CARGO EXTENDED, 6.5 FREPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE MECHANICALMECHANICALENGINE MECHANICAL - 6.5L V8 DIESEL - VIN [P]ENGINE SPECIFICATIONSCYLINDER BLOCK SPECIFICATIONS
1997 Chevrolet Chevy Van G2500, Van Cargo Extended, 6.5 F
Cylinder Block Specifications
1997 Chevrolet Chevy Van G2500, Van Cargo Extended, 6.5 FSECTION Cylinder Block Specifications
CYLINDER BLOCK
| Application | In. (mm) | ||||
|---|---|---|---|---|---|
| Maximum Deck Warpage (1) | |||||
| Across Block Length | .006 (.15) | ||||
| Across Block Width | .003 (.08) | ||||
| Cylinder Bore | |||||
| Diameter | |||||
| Cylinders No. 1-6 | 4.0540-4.0547 (102.972-102.990) | ||||
| Cylinders No. 7 & 8 | 4.0550-4.0557 (102.998-103.016) | ||||
| Maximum Taper | .0008 (.020) | ||||
| Maximum Out-Of-Round | .0008 (.020) | ||||
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RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.