Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET1997CHEVY EXPRESS G3500, VAN CARGO, 6.5 FREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 17 (ENGINE CONTROLS - TESTS W/CODES - 5.7L (G SERIES))SELF-DIAGNOSTIC SYSTEMHARD OR INTERMITTENT TROUBLE CODE DETERMINATION
1997 Chevrolet Chevy Express G3500, Van Cargo, 6.5 F
Hard Or Intermittent Trouble Code Determination
1997 Chevrolet Chevy Express G3500, Van Cargo, 6.5 FSECTION Hard Or Intermittent Trouble Code Determination
WARNING: This page is about a different variant/trim than selected.
During any diagnostic procedure, determine if DTC(s) are hard failure codes or intermittent failure codes. Diagnostic procedures will not always help analyze intermittent codes. To determine hard codes and intermittent codes:
- Enter diagnostic mode. Read and record all stored DTCs. Exit diagnostic mode, and clear DTCs. See CLEARING DIAGNOSTIC TROUBLE CODES (DTC)Β .
- Apply parking brake, and place transmission in Neutral or Park. Block drive wheels, and start engine. MIL should go out. Operate warm engine at specified RPM for 2 minutes and note MIL.
- If MIL illuminates, enter diagnostic mode. Read and record DTCs. This will reveal hard failure codes. Oxygen sensor related codes may require a road test to reset hard failure after DTCs were cleared.
- If MIL does not illuminate, all stored DTCs were intermittent failures, except as noted above.NOTE: DTCs will be recorded at various operating times. Some codes require operation of that sensor or switch for 5 seconds; others require operation for 5 minutes or longer at normal operating temperature, vehicle speed and load. Therefore, some DTCs may not set in a service bay operational mode and may require road testing vehicle in order to duplicate conditions under which code will set.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.