Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSCHEVROLET1997CHEVY EXPRESS G3500, VAN CARGO, 6.5 FREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 46 (ENGINE CONTROLS - SYSTEM/COMPONENT TESTS - 7.4L)EMISSION SYSTEMS & SUB-SYSTEMSEXHAUST GAS RECIRCULATION (C-7)EGR CONTROL SOLENOID
1997 Chevrolet Chevy Express G3500, Van Cargo, 6.5 F
EGR Control Solenoid
1997 Chevrolet Chevy Express G3500, Van Cargo, 6.5 FSECTION EGR Control Solenoid
WARNING: This page does not describe the selected car, but rather 18 other vehicles, including the 1995 GMC Vandura Special, 1995 GMC Vandura, 1995 GMC Suburban, 1995 GMC Rally Camper Special, and 1995 GMC Rally. However, it is still accessible from the selected car via links, so may be relevant.
- Disconnect EGR solenoid electrical harness connector and vacuum hoses. Connect a hand-held vacuum pump to solenoid vacuum source port. Connect vacuum gauge to solenoid EGR port. Pump up vacuum pump. Vacuum should not be present at port to EGR valve.
- Activate EGR solenoid with a remote ground and 12-volt power supply. Vacuum should now be present at vacuum gauge. Solenoid should have at least 20 ohms of resistance.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.