Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET1995SPORTVAN G20, 5.7 KREPAIR AND DIAGNOSIS (SINGLE PAGE)TRANSMISSIONAUTOMATIC TRANSAUTOMATIC TRANSMISSION OVERHAUL & TESTING - 4L60-EON-VEHICLE SERVICEVALVE BODYINSTALLATION
1995 Chevrolet Sportvan G20, 5.7 K
Valve Body: Installation
1995 Chevrolet Sportvan G20, 5.7 KSECTION Installation
- Coat check balls with petroleum jelly. Install check balls in proper locations on separator plate. See Figure and Figure
. Install manual valve link. Ensure manual valve link is properly seated in manual valve. See Figure. Improper positioning may prevent vehicle operation in "D" range.NOTE: Improper positioning of throttle valve link will result in erratic shift points or high oil pressure.
- Install valve body and retaining bolts. Tighten all bolts to specification. See TORQUE SPECIFICATIONSΒ . Lubricate oil filter "O" ring with ATF before installation. To complete installation, reverse removal procedure. Fill transmission with fluid.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.