Input Carrier, Input Sun Gear & Internal Gear: Inspection

1995 Chevrolet Cavalier LS, 2D Convertible, 2.2 4, StandardSECTION Inspection

Check all parts for pitting, scoring, damaged gear teeth and cracks. Ensure lubrication holes are open. Check input carrier thrust washers for wear and distortion of tangs. See Fig 1 . Check carrier pinion pins for tightness. Ensure pins DO NOTΒ  rotate. Ensure input carrier pinion end play is .009-.027" (.23-.69 mm).

Fig 1: Exploded View Of Input Unit
G92D12685Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.