Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET1995CAMARO BASE, 2D COUPE, 3.8 KREPAIR AND DIAGNOSIS (SINGLE PAGE)HEATING, VENTILATION & A/C (HVAC)GENERAL SERVICINGA/C COMPRESSOR SERVICINGZEXEL ROTARY VANECLUTCH ASSEMBLYINSTALLATION
1995 Chevrolet Camaro Base, 2D Coupe, 3.8 K
Clutch Assembly: Installation
1995 Chevrolet Camaro Base, 2D Coupe, 3.8 KSECTION Installation
- Install coil in original position. Tighten screws to 35-52 INCH lbs. (3.9-5.9 N.m). Install drive bolt, Drive Plate Installer (SA9149AC-3) and thrust bearing assembly through center of pulley. Finger tighten pulley installation bolt into compressor shaft.
- Finger tighten nut on installation bolt to align pulley to compressor. Tighten nut until pulley bottoms in compressor. Loosen nut and remove installation bolt. Install snap ring with tapered side out.
- Install drive plate on holder. Place thrust bearing on installation bolt. Insert installation bolt through drive plate. Place shims on installation bolt. Thread bolt into compressor shaft. Slide drive plate over splines of compressor shaft.
- While holding end of installation bolt, tighten nut until drive plate bottoms. Loosen nut and remove installation bolt. Install center bolt. Tighten center bolt to 104-130 INCH lbs. (11.8-14.7 N.m).
- Using a feeler gauge, measure clearance between drive plate and pulley. Clearance should be .01"-.02" (.3-.5 mm). If clearance is not as specified, add or remove shims as necessary.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.