Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET1992CHEVY VAN G20, 5.0 HREPAIR AND DIAGNOSIS (SINGLE PAGE)TRANSMISSIONAUTOMATIC TRANSOVERHAUL & TESTING - 700-R4/4L60TESTINGCONTROL PRESSURE TESTPRESSURE DIFFERENTIAL CHECK
1992 Chevrolet Chevy Van G20, 5.0 H
Pressure Differential Check
1992 Chevrolet Chevy Van G20, 5.0 HSECTION Pressure Differential Check
- Possible leakage in clutch circuits may be determined by checking oil pressure differential between line pressure and 2nd, 3rd and 4th clutches. Attach pressure gauges to line pressure tap and appropriate clutch circuit tap on transmission.
- Circuit tap for 2nd clutch is located on right rear side of transmission, above pan. Circuit tap for 3rd clutch is located next to 2-4 servo, above 4th clutch circuit tap. See Figure . Drive vehicle, and note both pressure readings. Pressure differential between line pressure and clutch circuits exceeding 10 psi (0.70 kg/cm2 ) indicates possible leakage in clutch circuit.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.