Engine Compression

1990 Chevrolet Step Van 6.2 J, Automatic, 3L80-HD/M40SECTION Engine Compression
NOTE: On diesel engines, DO NOT  add oil to cylinders during compression check, as extensive engine damage will result.

Check engine compression pressure with engine at normal operating temperature.

On gasoline engines, remove all spark plugs. Ensure throttle plates are wide open and battery is fully charged. Remove fuel pump or ECM fuse. Disconnect battery terminal from HEI distributor. Crank engine through at least 4 compression strokes.

On diesel engines, remove air cleaner. Install Intake Manifold Cover (J-29664-2) over intake manifold opening. Disconnect wire from injection pump shutoff solenoid. Disconnect glow plug wiring and remove all glow plugs. Use Compression Gauge (J-26999-10) to test individual cylinders. Crank engine through at least 6 compression strokes.

On gasoline engines, the lowest cylinder reading should NOT be less than 70 percent (80 percent on diesel engines) of the highest cylinder reading. No cylinder reading should be less than 100 psi (7 kg/cm2 ).

COMPRESSION SPECIFICATIONS

Application Specification
Compression Ratio
2.5L (VIN E) 8.3:1
2.8L (VIN R) 8.9:1
3.1L (VIN D) 8.9:1
4.3L (VIN Z) 9.3:1
5.0L (VIN H) 9.3:1
5.7L (VIN K) 8.2:1
6.2L Diesel (VIN C & J) 21.3:1
7.4L (VIN N) 7.9:1
Min. Compression Pressure
Gasoline Engines 100 psi (7 kg/cm2 )
Diesel Engines 380-400 psi (26.7-28 kg/cm2 )
Maximum Variation Between Cylinders
Gasoline Engines Less than 30%
Diesel Engines 20%
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.