Compressor Clutch Coil: Service and Repair

Remove or Disconnect

1. Perform Steps 1 through 4 of "Clutch Rotor and/or Bearings" removal procedure. Mark clutch coil terminal location on compressor front head.

Clutch Coil Assembly Removal:

2. Install J-33023 puller pilot on front head of compressor. Also install J-8433-1 puller crossbar with J-33025 puller legs as shown in illustration.

3. Tighten J-8433-3 forcing screw against the pulley pilot to remove the clutch coil.

Install or Connect

1. Place the clutch coil assembly on the front head with the terminals positioned at the "marked location.

2. Place the J-33024 clutch coil installer over the internal opening of the clutch coil housing an align installer with the compressor front head.

Installing Clutch Coil Assembly:

3. Center the J-8433-1 puller crossbar in the countersunk center hole of the J-33024 clutch co installer. Install the J-34992 through bolts an washers through the crossbar slots and thread them into the holding fixture J-34992 to full fixture thickness.

4. Turn the center forcing screw of the J-8433-1 puller crossbar to force the clutch coil onto the front head. Be sure clutch coil and J-33024 installer stay "in-line" during installation.

Staking Clutch Coil To Front Head:

5. When coil is fully seated on the front head, us a 1/8" diameter drift punch and stake the front head at three (3) places 120° apart, to ensure clutch coil remaining in position.

Details Of Stakes In Front Head For Clutch Coil:

^ Stake size should be only one half the area of the punch tip and only approximately 028-0.35mm (0.010-0.015") deep.

6. Install rotor and bearing assembly and the clutch plate and hub assembly according as described previously.