Diagnostic Circuit Check

1989 Chevrolet Hi-Cube 5.7 K, 475/M40SECTION Diagnostic Circuit Check

The ECM provides the diagnostic logic to detect faults in the Diesel Electronic Control system that the ECM monitors or controls. The ECM, when it recognizes a fault, has the ability of turning the "SERVICE ENGINE SOON" light on and storing a code. If the condition corrects itself, the "SERVICE ENGINE SOON" light will be immediately turned off.

The ECM recognizes errors in engine speed, vacuum errors in the EGR vacuum loop, and electrical faults involving the 5-volt reference circuit. The ECM controls the following:

  • Exhaust Gas Recirculation (EGR)
  • Exhaust Pressure Regulation (EPR)
  • Torque Converter Clutch (TCC)
  • System Diagnosis
  • Cold Advance & Glow Plugs

To allow proper engine control, the ECM monitors the following inputs:

  • Engine RPM
  • Manifold Absolute Pressure (MAP)
  • Throttle Position Sensor (TPS)
  • Vehicle Speed Sensor (VSS)
  • Coolant Temperature Sensor (CTS)

All diagnosis should start with the "DIESEL DIAGNOSTIC CIRCUIT CHECK" chart. After any repair to the Diesel Electronic Control system, the diesel diagnostic circuit check procedure must be repeated.

NOTE: Test numbers refer to test numbers on diagnostic chart.
  1. This test checks for proper operation of "SERVICE ENGINE SOON" light. With ignition on and engine not running, the light should be on.
  2. Grounding the diagnostic terminal will allow ECM to flash Code 12 and any stored codes. The light must go on and off for a proper code. If light goes from bright to dim, this is not considered a code.
Fig 1: Diagnostic Circuit Check Diagram
G120881Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.