Preliminary Glow Plug Diagnosis

1987 Chevrolet Step Van P20, 7.4 W, Automatic, 400/M40SECTION Preliminary Glow Plug Diagnosis
WARNING: This page does not describe the selected car, but rather 20 other vehicles, including the 1994 GMC Yukon, 1994 GMC Vandura Special, 1994 GMC Vandura, 1994 GMC Suburban, and 1994 GMC Rally Camper Special. However, it is still accessible from the selected car via links, so may be relevant.
  1. If system does not operate as described in NORMAL GLOW PLUG CIRCUIT OPERATIONΒ , ensure glow plug system is correctly installed. Ensure all connectors are properly attached, clean and tight. Inspect engine harness ground connection. Ensure nut securing 4-wire connector at controller is tightened to 96 INCH lbs. (11 N.m), with connector fully seated and latched.
  2. Ensure controller copper stud upper nuts are tightened to 96 INCH lbs (11 N.m). DO NOTΒ  tighten lower nuts. Ensure temperature switch connector in water crossover near front of engine is tightened to 48 INCH lbs. (5.4 N.m). Inspect WAIT light on instrument panel for tight connection and operation.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.