Removal & Installation (All Models)

1987 Chevrolet Hi-Cube 6.2 J, 475/M40SECTION Removal & Installation (All Models)
WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 1994 GMC Vandura Special, 1994 GMC Vandura, 1994 GMC Rally Camper Special, 1994 GMC Rally, and 1994 GMC Forward Control. However, it is still accessible from the selected car via links, so may be relevant.
  1. Relieve fuel system pressure. See FUEL SYSTEM PRESSURE RELIEF (TBI)Β  under FUEL SYSTEM (GASOLINE). Disconnect negative battery cable. Raise vehicle and remove fuel tank. Remove sender unit and pump by turning cam lock counterclockwise using Tool (J-36608 or J-24187).
  2. Remove fuel pump from sending unit by pulling pump up into attaching hose while pulling outward from the bottom support. DO NOTΒ  damage rubber insulator or strainer. To install, reverse removal procedure.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.