Disassembly (Fuel Meter Assembly Model 295)

1987 Chevrolet Hi-Cube 6.2 J, 475/M40SECTION Disassembly (Fuel Meter Assembly Model 295)
WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 1994 GMC Yukon, 1994 GMC Suburban, 1994 GMC Pickup, 1994 GMC Cab & Chassis, and 1994 GMC C3500 HD. However, it is still accessible from the selected car via links, so may be relevant.
  1. Place throttle body on Holding Fixture (J-9789-118 or BT-30-15) to prevent damage to throttle valve. Remove cover-to-throttle body screws (note location of 2 short screws). Remove throttle body cover. See Figure. If fuel pressure regulator cover is removed, regulator diaphragm must be replaced to prevent fuel leaks.
  2. Remove TP sensor, IAC, pressure regulator assembly, fuel injectors, fuel filter, rubber parts, and diaphragms. Clean all remaining (metal) parts in a cold immersion-type cleaner such as Carbon X (X-55). Blow dry with compressed air. Inspect mating surfaces for damage which may prevent gasket sealing. Repair or replace faulty components.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.