Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Fuel Pump
An in-tank electric fuel pump delivers fuel to injector(s) through an in-line fuel filter. The pump is designed to supply fuel pressure in excess of vehicle requirements. The pressure relief valve in the fuel pump controls maximum fuel pump pressure.
On CPI fuel systems, pressure regulator is mounted to fuel metering body inside intake manifold. On TBI fuel systems, pressure regulator is mounted on throttle body. On Multiport Fuel Injection (MFI) systems, pressure regulator is mounted on the fuel rail. Regulator keeps fuel available to injector(s) at a constant pressure. Excess fuel is returned to fuel tank through pressure regulator return line.
When ignition switch is turned to ON position, PCM turns on electric fuel pump by energizing fuel pump relay. PCM keeps pump on if engine is running or cranking (PCM is receiving reference pulses from ignition module). If there are no reference pulses, PCM turns pump off within 2 seconds after ignition is turned on. On "C" and "K" series with 5.7L engine over 8500 GVW, a fuel module may override this. For additional information, see FUEL PUMP RELAY and FUEL MODULE under FUEL DELIVERY.
Most models also include a second control path through the oil pressure switch which will turn the fuel pump on after the switch detects oil pressure. Cranking time will be longer if fuel pump does not receive current until oil pressure switch contacts close.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.