Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET1987HI-CUBE 6.2 J, 400/M40REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 71 (REMOVAL & INSTALLATION - M/T)TRANSFER CASE REMOVAL & INSTALLATIONMODEL NP-208INSTALLATION
1987 Chevrolet Hi-Cube 6.2 J, 400/M40
Model NP-208: Installation
1987 Chevrolet Hi-Cube 6.2 J, 400/M40SECTION Installation
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 1987 Dodge Ramcharger, 1987 Dodge Ram Wagon, 1987 Dodge Ram Van, 1987 Dodge Pickup, and 1987 Dodge Dakota. However, it is still accessible from the selected car via links, so may be relevant.
- Install new transmission-to-transfer case gasket with sealer on both sides. Align transfer case with transmission. Rotate transfer case output shaft until transmission output shaft engages transfer case input shaft.
- Move transfer case until case seats flush against transmission. Install transfer case attaching bolts. Refer to TORQUE SPECIFICATIONS . To complete installation, reverse removal procedures.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.