Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Fuel Pump Relay
When ignition switch is turned to ON position, PCM turns electric fuel pump on by energizing fuel pump relay. PCM keeps relay energized if engine is running or cranking (PCM is receiving reference pulses from ignition module). If there are no reference pulses, PCM turns pump off within 2 seconds after key on. On "C" and "K" series with 5.7L over 8500 GVW, see FUEL MODULE under FUEL DELIVERY.
As a back-up system to fuel pump relay, the oil pressure switch also activates fuel pump. The oil pressure switch is normally open until oil pressure reaches about 4 psi (.28 kg/cm2 ). If fuel pump relay fails, the oil pressure switch closes when oil pressure is obtained, and operates the fuel pump. Cranking time will be longer if fuel pump does not receive current until oil pressure switch contacts close. Oil pressure switch may be combined into a single unit with an oil pressure gauge sending unit or sensor.
PCM monitors fuel pump circuit between fuel pump relay/oil pressure switch and fuel pump, enabling PCM to determine if fuel pump is being energized by fuel pump relay or oil pressure switch. A failure in this monitored circuit results in the setting of a related trouble code in PCM memory.
For additional information on fuel pump activation, see BASIC TESTING - GASOLINE article in the ENGINE PERFORMANCE section and SYSTEM/COMPONENT TESTS - GASOLINE article in the ENGINE PERFORMANCE section.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.